Kayo Predator 125 EFI Youth ATV Reported with Recurring, Life-Threatening Fuel System Failures

January 30, 2026 – A brand-new Kayo Predator 125 EFI youth ATV has been involved in multiple serious incidents involving its fuel system, reportedly spraying raw gasoline directly onto a hot engine and exhaust. The incidents, occurring with only 17 miles of use, highlight a severe fire and explosion risk to child operators.

Product Details

Brand Name: Kayo
Manufacturer: Kayo USA
Model: Predator 125 EFI
Retailer: Offroad Express
Incident Report Number: 20260108-5B4C4-2147324756

Incident Overview

This report details a critical and recurring fuel system failure on a Kayo Predator 125 EFI youth ATV. The vehicle, which had accumulated only 16 miles since purchase, experienced its first incident when a fuel clip reportedly failed, causing raw gasoline to spray directly onto the hot engine and exhaust system. Following this, the ATV was taken to the dealership, Offroad Express, for repairs. After a three-week period, the owner retrieved the ATV, having been assured that factory parts were used for the repair.

However, the problem resurfaced almost immediately. Within one mile of operation after the repair, a new fuel line split, once again spraying fuel onto the hot engine components. Compounding these dangerous fuel leaks, the incident report also notes a complete lock-up of the fuel pump, rendering the ATV non-functional. Furthermore, the exhaust system reportedly emits a strong odor of raw, unburnt fuel, which strongly suggests a total failure of the Electronic Fuel Injection (EFI) system. The combination of repeated fuel leaks, a non-functional fuel pump, and EFI system issues indicates a profound and dangerous defect within the vehicle’s fuel delivery system, despite its minimal use.

Safety Concerns

The reported incidents present an extremely high and immediate safety risk, primarily the potential for fire and explosion.

  • Immediate Dangers: Raw gasoline spraying onto a hot engine and exhaust system creates an immediate and severe risk of ignition. This could lead to a catastrophic fire or explosion, potentially causing severe burns, smoke inhalation, and other traumatic injuries to the child operator. Given that the ATV is designed for youth, the consequences could be particularly devastating for a child who may not react quickly or fully comprehend the danger.
  • Long-term Risks: Beyond immediate physical harm, surviving such an incident could lead to significant psychological trauma, including anxiety, fear, and post-traumatic stress disorder (PTSD). The recurring nature of the failure, even after a dealership repair, indicates a fundamental design or manufacturing flaw that poses a continuous, unpredictable threat.
  • Who Might Be Affected: The primary party at risk is the child operating the ATV. However, any bystanders, including parents, siblings, or friends in the vicinity of the ATV when fuel spraying or ignition occurs, are also at severe risk of injury or death.
  • Property Damage Potential: A fire originating from the ATV could quickly spread to surrounding property, including other vehicles, garages, homes, or natural environments, leading to extensive property damage and financial loss.

What Consumers Should Do

If you own a Kayo Predator 125 EFI youth ATV, especially one with low mileage or recent fuel system issues, it is imperative to take immediate action:

  • Stop Use Immediately: Do not allow anyone, especially a child, to operate the ATV. Even if it appears to be functioning, the reported failures suggest a severe underlying defect that could manifest at any time.
  • Do Not Attempt Repairs: Do not try to repair the fuel system yourself. Handling gasoline in a potentially defective system can be extremely dangerous.
  • Contact the Manufacturer/Retailer: Reach out to Kayo USA and the dealership where the ATV was purchased (e.g., Offroad Express) to report the issue and inquire about a recall, repair, or refund. Provide details of any incidents you have experienced.
  • Report to CPSC: File a detailed incident report with the U.S. Consumer Product Safety Commission (CPSC) at www.cpsc.gov. Your report helps identify dangerous products and can contribute to initiating safety investigations and potential recalls.
  • Document Everything: Keep detailed records of all communications with the manufacturer and retailer, dates of incidents, photos or videos of the problem, and any repair attempts. This documentation will be crucial if further action is required.

Manufacturer’s Response

Kayo USA has acknowledged receipt of this incident report. However, no specific details regarding their proposed actions, investigations, or resolutions are available at this time. Consumers experiencing similar issues should contact Kayo USA directly for more information.

Legal Help Available

If you or a loved one has been injured by a defective product or suffered property damage due to a product malfunction, you may be entitled to compensation. The experienced product liability attorneys at Farzan Law understand the complexities of defective product cases and can help you navigate the legal process.

Contact us today for a free consultation: 424-325-3112

Our legal team has successfully represented clients in product liability cases involving defective appliances, automotive defects, medical devices, and consumer products. We work on a contingency fee basis, which means you don’t pay unless we win your case.

Note: This information is based on incident reports provided by the U.S. Consumer Product Safety Commission. If you find information that is incorrect, please contact us immediately so we can correct the post to reflect accurate information.

Disclaimer: The information provided in this post is not intended to be legal or medical advice. This article is based on publicly available incident reports. The incidents mentioned have not necessarily been independently verified or adjudicated.

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