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Duralast DFI-591-D978 Electric Fireplace Heater Catches Fire Upon First Use

October 23, 2026

October 9, 2026 — A consumer reported that a newly purchased Duralast DFI-591-D978 electric fireplace stove heater spontaneously ignited in its bottom heater area immediately after being plugged in for the first time. The quick action of turning the unit off extinguished the flames, but the incident left the room filled with smoke.

Product Details

Brand Name: Duralast
Manufacturer: TWIN STAR INTERNATIONAL INC
Model: DFI-591-D978
Incident Report Number: 20260922-238AE-2147309316
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Incident Overview

According to the incident report dated September 22, 2026, a consumer purchased a Duralast DFI-591-D978 electric fireplace stove heater. Upon taking the unit out of its packaging and plugging it in for its initial use, the heater automatically caught fire in the bottom heating element area. The consumer promptly reacted by turning the unit off, which successfully extinguished the flames. However, the incident resulted in the room becoming filled with smoke.

Safety Concerns

The incident involving the Duralast DFI-591-D978 electric fireplace stove heater highlights severe safety concerns associated with electrical heating appliances:

  • Immediate Fire Hazard: The most pressing concern is the immediate risk of fire. An appliance that ignites spontaneously upon first use indicates a critical defect that could lead to uncontrolled fires, especially if the user is not present or quick to react.
  • Burn Injuries: Flames and extreme heat emanating from an electrical appliance pose a direct threat of severe burn injuries to anyone in close proximity.
  • Smoke Inhalation: The incident explicitly states the room was “smoke filled.” Smoke inhalation can cause respiratory damage, carbon monoxide poisoning, and can be fatal, especially for children, the elderly, and individuals with respiratory conditions.
  • Electrical Shock: Malfunctions leading to fire often involve electrical failures, which can also present a risk of electric shock.
  • Property Damage: A fire originating from an electrical appliance can quickly spread to surrounding furniture, drapes, flooring, and other household items, leading to extensive property damage or even total loss of a home. Smoke damage alone can be costly to remediate.
  • Manufacturing/Design Defects: The immediate ignition upon first use strongly suggests a potential manufacturing defect, faulty wiring, or a design flaw in the heater’s electrical components or heating element. Such defects can affect a wider batch of products.

What Consumers Should Do

If you own a Duralast DFI-591-D978 or any similar electric fireplace stove heater:

  • Immediately Discontinue Use: If you own this specific model or any Duralast electric fireplace stove heater and have concerns, immediately unplug it from the power source and discontinue its use. Do not attempt to operate it again.
  • Inspect Your Product: Carefully check the model number on your unit to determine if it matches DFI-591-D978. The model number is typically located on a label on the back or bottom of the heater.
  • Do Not Attempt Repairs: Do not try to repair a malfunctioning or potentially defective electrical appliance yourself. This can be dangerous and may void any warranties.
  • Report the Incident: If you have experienced a similar incident or have concerns about the safety of your product, report it immediately to the U.S. Consumer Product Safety Commission (CPSC) at www.cpsc.gov.
  • Contact the Manufacturer: Reach out to TWIN STAR INTERNATIONAL INC directly to report your concerns and inquire about product safety, potential recalls, or remedies.
  • Retain Documentation: Keep your purchase receipts, product manuals, and any photographs or videos of the incident or product labels for documentation.

Manufacturer’s Response

No manufacturer response has been provided in the incident report.

Legal Help Available

If you or a loved one has been injured by a defective product or suffered property damage due to a product malfunction, you may be entitled to compensation. The experienced product liability attorneys at Farzan Law understand the complexities of defective product cases and can help you navigate the legal process. Farzan Law is a California based Personal Injury law firm focusing on protecting the rights of those wrongfully injured.

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Contact us today for a free consultation: 424-325-3112

Our legal team has successfully represented clients in product liability cases involving defective appliances, automotive defects, medical devices, and consumer products. We work on a contingency fee basis, which means you don’t pay unless we win your case.

Note: This information is based on incident reports provided by the U.S. Consumer Product Safety Commission. If you find information that is incorrect, please contact us immediately so we can correct the post to reflect accurate information.

Disclaimer: The information provided in this post is not intended to be legal or medical advice. This article is based on publicly available incident reports. The incidents mentioned have not necessarily been independently verified or adjudicated.

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