Evenflo Gold Revolve 360 Car Seat Sensor Opens, Exposing Choking Hazard Button Battery

June 15, 2026 — An incident report describes a critical safety failure involving an Evenflo Gold Revolve 360 car seat, where its “safe sensor” opened, exposing a loose button battery and a tiny screw. The parent found the detached components before their 11-month-old child, raising concerns about a significant choking hazard and potential fatal risk due to a perceived design flaw.

Product Details

Brand Name: Evenflo
Manufacturer: Evenflo Company, Inc.
Model: Evenflo Gold Revolve 360 Car Seat
Retailer: Amazon Evenflo
Incident Report Number: 20260527-70428-2147318538
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Incident Overview

On May 27, 2026, an incident was reported concerning an Evenflo Gold Revolve 360 car seat. The reporting parent stated that a component described as a “safe sensor” on the car seat came open. Inside, a tiny screw, which is supposed to secure a button battery, had apparently failed to hold it in place, leaving both the battery and the screw loose and unsecure.

The parent fortunately discovered the detached battery and screw before their 11-month-old son could access them. The reporter expressed significant concern, deeming this a “huge design flaw” and stating a lack of trust in reassembling the component due to the small size and apparent inadequacy of the screw. The parent also noted that others in online “mom groups” had reported similar issues, suggesting this may not be an isolated incident. The potential for a serious choking hazard or even a fatal outcome was emphasized in the report.

Safety Concerns

The incident involving the Evenflo Gold Revolve 360 car seat presents several severe safety concerns:

  • Immediate Dangers: The primary and most urgent danger is the potential for an infant or toddler to access and ingest a loose button battery or the small screw. Button batteries, in particular, pose an extreme choking hazard. If swallowed, they can become lodged in the esophagus and cause severe chemical burns to internal tissues, leading to serious injury, permanent disability, or even death within a matter of hours. The tiny screw also presents a choking hazard.
  • Long-Term Risks: Even if not immediately ingested, the continued use of a car seat with a compromised sensor and loose internal components could lead to repeat incidents. The perceived design flaw with the small screw suggests a potential for recurring detachment.
  • Who Might Be Affected: Infants and toddlers, especially those who are highly curious and prone to putting objects in their mouths, are directly at risk. Given that car seats are specifically designed for this vulnerable age group, any component failure that exposes small parts is critically dangerous.
  • Property Damage Potential: While less direct, a defective safety component could undermine the overall safety function of the car seat during a collision, although the primary concern here is the loose battery/screw.

What Consumers Should Do

If you own an Evenflo Gold Revolve 360 car seat, please take the following actions:

  • Immediate Steps: Immediately and thoroughly inspect your car seat, especially any sensor components or small covers, to ensure all parts are securely attached and no batteries or screws are loose or exposed. Do not use the car seat if you find any loose components or if a sensor cover appears compromised.
  • Prevention Measures: Keep your child away from the car seat until a thorough inspection can be performed. If you discover the issue, secure the loose parts out of reach of children.
  • Reporting Procedures: If you encounter this issue or any other safety concern with your Evenflo Gold Revolve 360 car seat, it is crucial to report it.
  • Contact Evenflo directly: Report the defect and inquire about a resolution or replacement.
  • Report to the CPSC: File an incident report with the U.S. Consumer Product Safety Commission (CPSC) at www.cpsc.gov. Your report helps identify patterns and prompt recalls.

Manufacturer’s Response

No manufacturer response has been provided in the incident report.

Legal Help Available

If you or a loved one has been injured by a defective product or suffered property damage due to a product malfunction, you may be entitled to compensation. The experienced product liability attorneys at Farzan Law understand the complexities of defective product cases and can help you navigate the legal process. Farzan Law is a California based Personal Injury law firm focusing on protecting the rights of those wrongfully injured.

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Contact us today for a free consultation: 424-325-3112

Our legal team has successfully represented clients in product liability cases involving defective appliances, automotive defects, medical devices, and consumer products. We work on a contingency fee basis, which means you don’t pay unless we win your case.

Note: This information is based on incident reports provided by the U.S. Consumer Product Safety Commission. If you find information that is incorrect, please contact us immediately so we can correct the post to reflect accurate information.

Disclaimer: The information provided in this post is not intended to be legal or medical advice. This article is based on publicly available incident reports. The incidents mentioned have not necessarily been independently verified or adjudicated.

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